Description
Sunny Solly Machines offers a versatile range of Manual Filling Machines engineered for accurate, efficient, and controlled filling operations in low to medium production environments. Designed for use with pre-made pouches, bottles, jars, and containers, these systems provide a significant upgrade over manual pouring by ensuring improved dosing accuracy, reduced product wastage, and enhanced consistency. Available in multiple filling configurations and capacities, our manual fillers are compact, ergonomically designed with industrial-grade components, and easy to operate making them ideal for startups, pilot production lines, R&D facilities, and small-scale manufacturers seeking dependable, cost-effective filling solutions with maximum operational control.
The Liquid Piston Filler is a compact and highly efficient manual filling solution designed for accurate dispensing of liquids into jars, bottles, and sachets. Built with a precision piston-cylinder mechanism, the machine ensures consistent fill volumes with minimal variation. The fill volume adjustment system allows easy calibration of the filling capacity to suit different product requirements. Suitable for a wide range of liquid applications, this machine combines simplicity, durability, and precision making it an ideal choice for controlled, small-batch liquid packaging operations.
The Manual Liquid Piston Filler is a compact and economical filling solution designed for filling liquids, semi-viscous products, oils, syrups, chemicals, and food-grade liquids into pre-made pouches, bottles, jars, or tins.
The filling system comprises of a pneumatically actuated piston mechanism with a dedicated multi-cylinder configuration, where one cylinder drives the piston to draw liquid from the hopper and discharge it through the filling nozzle, a second cylinder actuates a directional control valve to switch between suction and discharge phases, and a third cylinder operates an anti-drip shut-off at the nozzle to prevent leakage. The discharged liquid flows through a funnel or nozzle-type outlet, where the container is positioned during each filling cycle.
The filler is equipped with a PLC-based control system for precise timing and stroke control of the pneumatic cylinders, ensuring reliable and consistent performance. The filling cycle is initiated manually via a foot pedal or push-button switch, allowing the operator to control each dosing operation individually providing flexibility and ease of use for batch or small-scale production. All product contact parts are made from Stainless Steel (SS-304).
General Specifications
| Parameter | General Specifications |
|---|---|
| Filling System | Pneumatic Piston Filling System |
| Filling Capacity | 5 ml – 250 ml** |
| Product Application | Suitable for liquid and semi-viscous products |
| Body Construction | Mild Steel (MS) |
| Power Consumption | 0.5 kW |
| Electrical Supply | Single Phase, 220 V |
| Control System | PLC with 7″ Touch HMI (Make: Delta) |
| Pneumatic System | 3 Nos. Pneumatic cylinders (Make: CKD), Solenoid valves + Manifold + Flow regulator (Make: Janatics) |
| Machine Dimensions | 32 x 32 x 60 inches approx. |
| Machine Weight | 120 kg approx. |
Optional Add-ons: Discharge Anti-drip Nozzle, Product Hopper Sensor, Additional SS-304 Covering.